Complete Guide: Tire Recycling Technology

Introduction to tire recycling

Tire recycling is essential to reduce environmental impact and promote sustainability. In this guide, we will explore the most advanced technologies for tire recycling, analyzing their advantages and disadvantages, the markets for recycled products, and the growth expansion of the sector.

Main Technologies

1. Pyrolysis

Pyrolysis is a thermochemical process that decomposes tires at high temperatures in the absence of oxygen, producing pyrolysis oil (TPO), gas, and carbon black.

 

 

 

Pros:

• Recovery of valuable materials such as oil and carbon black.
• Significant reduction of waste.

Cons:

• High plant and maintenance costs.
• Emission of harmful gases that require treatment.
• Low-quality carbon black that needs further treatment and has a waste quota.

Usage Markets:

• Pyrolysis Oil (TPO): Used as a raw material for the production of new tires and other elastomers.
• Carbon Black: Partially used in the production of industrial tires, and in small volumes in inks and pigments.

Growth Expansion:

Pyrolysis technology is gaining ground due to the growing demand for sustainable solutions and the interest of tire manufacturers. The use of its products is still experimental, and maximum utilization of the products may be achieved in the next 20 years.

2. Cryogenics

Cryogenics uses extremely low temperatures to break down tires, facilitating the recovery of materials such as rubber and metals.

 

 

 

Pros:

• High quality of recovered materials with low surface porosity.
• Relatively clean process.

Cons:

• High energy consumption combined with electricity and liquid nitrogen.
• High operating costs.

Usage Markets:

• Recycled Rubber: Used in sports flooring, draining asphalts, and construction products to a minimal extent; the selling price makes it less versatile.
• Metals: Recovered and reused in the metallurgical industry.

Growth Expansion:

Cryogenics, thanks to its ability to produce high-quality materials, finds its niche market in the increasing use of industrial rubber products in the form of powders below 100 microns.

3. Mechanical Recycling

Mechanical recycling involves shredding tires into small pieces, which can be used in various sectors, such as road construction and the production of new rubber products.

 

 

 

Pros:

• Simple and well-established process over the years.
• Low operating costs.
• More economical selling price.

Cons:

• Lower quality of recovered materials compared to other methods.

Usage Markets:

• Shredded Rubber: Used in road pavements, sports fields, and animal welfare products.
• Steel: Reused in the steel industry.

Growth Expansion:

Mechanical recycling continues to grow due to its cost-effectiveness and the demand for recycled materials for infrastructure and consumer products.

Conclusion

Each tire recycling technology has its pros and cons. The choice of the most suitable technology depends on specific needs and available resources.

Our company is at the forefront of the sector, offering innovative and sustainable solutions for tire recycling through mechanical technology.

Call to Action

To learn more about our solutions and how we can help you implement efficient recycling technologies, contact us today!

Specialists in Tire Recycling

Tire recycling is a growing sector, essential for environmental sustainability. TIRES is a leader in providing innovative and efficient solutions for tire recycling.

 

 

 

 

Machines and Plants for Recycling

Advanced Technologies

TIRES uses cutting-edge technologies to ensure an efficient and sustainable recycling process. Our machines are designed to maximize material recovery and minimize environmental impact.

 

 

 

Custom-Made Plants

Each plant is custom-designed to meet the specific needs of our clients. We offer complete solutions, from design to implementation, ensuring continuous support.

Advantages of Our Plants

• Energy Efficiency: Our machines are designed to consume less energy.
• High Capacity: We can handle large volumes of tires.
• Low Maintenance: Our plants require minimal maintenance, reducing operational costs.

Market Knowledge and Experience

Years of Experience

With years of experience in the sector, TIRES is synonymous with reliability and expertise. Our market knowledge allows us to offer solutions that meet current and future needs.

International Collaborations

We work closely with international partners to ensure our technologies are always at the forefront. This allows us to offer innovative and high-quality solutions.

Customer Testimonials

Our customers are our best advertisement. Here’s what they say about us:

• “TIRES has transformed our recycling process, making it more efficient and sustainable.”
• “TIRES machines are robust and reliable, perfect for our needs.”

Conclusion

If you are looking for machines and plants for tire recycling, trust the specialists at TIRES. Our experience and market knowledge make us the ideal partner for your business

Specialized Tire Recycling with Professional Machines

Recycling used tires is a crucial step for environmental protection and waste reduction. By using professional machines, it is possible to transform this waste into valuable resources while adhering to the strictest ecological standards.

 

Steps of Tire Recycling

1. Collection and Sorting: Used tires are collected and sorted based on their condition and composition. This step allows for the separation of reusable tires from those destined for recycling.
2. Shredding: The tires are then shredded into smaller pieces using specialized machines. This process facilitates the handling and further processing of the materials.
3. Component Separation: The tire pieces are processed to separate the different components, such as steel, textile fibers, and rubber. This separation is essential to obtain high-quality secondary raw materials.
4. Granulation: The rubber is transformed into granules of various sizes, suitable for different industrial applications. These granules can be used in the production of new products, such as flooring, sports fields, and construction materials.

Advantages of Professional Machines

Using professional machines for tire recycling offers several advantages:

• Efficiency: Modern machines are designed to process large quantities of tires quickly and efficiently.
• Quality: Cleaning and separation systems ensure a high-quality final product, 99% pure.
• Safety: Facilities are equipped with filtration systems and fire prevention devices to ensure operator safety and comply with environmental standards.

Conclusion

Recycling tires with professional machines is an innovative and sustainable solution for managing tire waste. By transforming this waste into valuable resources, we contribute to environmental protection and the creation of a circular economy.

To learn more about our tire recycling solutions, visit our website on page tyre recycling plant .

In the world of fitness, the quality of gym flooring is paramount. A robust and high-performance rubber flooring not only enhances the aesthetic appeal of a gym but also ensures safety and durability. Our state-of-the-art gym rubber flooring production line is designed to deliver top-notch quality and performance, transforming recycled rubber granules into superior flooring products.

Advanced Production Technology

Our production line utilizes cutting-edge technology to convert rubber granules into high-quality gym flooring. The process begins with the meticulous selection of rubber granules, ensuring only the best materials are used. These granules are then processed through advanced molding techniques, resulting in durable and resilient flooring solutions.

Quality and Performance

The key to our success lies in our commitment to quality and performance. Our gym rubber flooring is designed to withstand heavy foot traffic and intense physical activities. The flooring provides excellent shock absorption, reducing the risk of injuries and enhancing the overall workout experience. Additionally, our products are slip-resistant, ensuring a safe environment for all gym-goers.

Sustainable and Eco-Friendly

We pride ourselves on our sustainable production practices. By recycling rubber granules, we contribute to reducing waste and promoting environmental sustainability. Our production line is optimized to minimize energy consumption and reduce carbon emissions, making our gym flooring an eco-friendly choice.

Customization and Versatility

Our gym rubber flooring is available in a variety of colors, textures, and thicknesses, allowing for customization to meet the specific needs of any gym. Whether it’s for a commercial fitness center or a home gym, our flooring solutions offer versatility and adaptability.

Conclusion

Investing in high-quality gym rubber flooring is crucial for any fitness facility. Our production line ensures that every piece of flooring meets the highest standards of quality and performance. With our commitment to sustainability and innovation, we provide gym flooring solutions that are not only durable and safe but also environmentally friendly.

For more information, visit our Rubber Molding Plant page

Great test parking stopper made from recycled tire rubber

In this article, we present the photo of the great production of a recycled tire rubber parking stopper for cars, made on one of our recent presses supplied in 2023.

This press, from the initial design, was conceived with a working table development of 1400 x 2800 mm, to accommodate more possibilities for mold use. Thus, from producing only rubber tiles, the evolution now also includes these parking stoppers.

What is a recycled rubber parking stopper used for?

Recycled rubber parking stoppers are used to create a physical limit in public and private car parks to prevent collisions.

If you also want to start this business of producing recycled rubber products, you can consult our dedicated page for the recycled tire rubber molding plant.

 

 

When inventiveness creates a new market

We always see them in black in parking lots, but why? They certainly need to be made highly visible, and therefore the application of the reflector (not an easy technical solution from Know-how TIRES) serves to satisfy visibility. We have proposed, sinc

e the supplied plant has the possibility to work with 3 colors, to promote the sale in a colored version. Well, this futuristic invention is starting to generate results. Different colors can be used in large parking lots to achieve visual recognition of the area for the customer. Thus, it is possible to save on signage and at the same time reduce car collisions.

 

 

Choosing TIRES means success

At TIRES, being manufacturers of the total machinery for production, offer the service of customizing the machines and designing for the supply of molds on order. Rely on the experience of those who know the behavior of recycled rubber for your entrepreneurial success.

We Sell the Right Machinery to Recycle Your Old Tires

If you are looking for efficient and sustainable solutions to recycle your old tires, you are in the right place. Our company offers to sell a complete range of state-of-the-art machinery designed to transform used tires into valuable resources.

Why Choose Our Machinery?

1. Efficiency and Reliability: Our machinery is designed to ensure optimal and long-lasting performance, minimizing downtime.
2. Advanced Technology: We use the latest technologies to ensure an efficient and environmentally friendly recycling process.
3. Comprehensive Support: We offer technical assistance and after-sales support to ensure your machinery always operates at its best.

The Recycling Process Stages

1. Collection and Selection: Used tires are collected and selected based on their condition and type.
2. Shredding : The tires are shredded into smaller pieces using specific machinery. This process reduces the tires to manageable sizes for the next stages.
3. Material Separation: During shredding, the materials are separated. The rubber is separated from the steel and textile fibers.
4. Granulation: The shredded rubber is further reduced into smaller particles, creating rubber granules that can be used in various sectors.
5. Cleaning and Refining: The rubber granules are cleaned and refined to remove any impurities, ensuring a high-quality final product.
6. Packaging and Distribution: The rubber granules and other recycled materials are packaged and prepared for distribution to customers.

Applications of Recycled Materials

The materials obtained from tire recycling can be used in numerous sectors, including:

• Road Construction: Rubber granules can be used as an additive for asphalt, improving road durability.
• New Tire Production: Recycled rubber can be used in the production of new tires, reducing the need for virgin raw materials.
• Consumer Products: Recycled rubber can be used to create a variety of consumer products, such as mats, sports flooring, and much more.

Learn More about tires recycling process

Browse our website for more information about our products and services. We are here to help you find the perfect recycling solution for your needs